How to install starter motor

Check the instructions that come with your starter to determine the appropriate torque. How To Replace Starter Motor. The most common reason for replacing the starter is when the engine won't start. Test the solenoid if the engine still fails to turn over.

Start the engine as follows:. Immediately by your kohler engine service dealer. Kohler small engine recoil starter. If starter does not turn engine over, shut off starter immediately. Position the wire retainer and the left bolt and then route the wires through the retainer. The main reason for replacing the recoil starter is i. You can tape the ends to the center to keep it from falling apart. To do this, you need a socket that fits the nut on the flywheel and a way to connect this to your drill.

See your kohler authorized dealer for trouble analysis. Position the new starter motor on the engine and attach it with the right mounting bolt.

Remove the push-on wire first by grasping it at its connector and then by pulling it straight off the solenoid. Remove the two nuts and two bolts holding the intake manifold bracket in place with a socket wrench. Place the bracket to the side of your work area. Put the two nuts and two bolts in your pocket. Remove the two starter mounting bolts on the top of the starter at its base with a socket wrench. The innermost mounting bolt may be tough to get to with your socket wrench.

Therefore, you may have to connect a flexible extension to your socket wrench to remove the bolt. Brace the starter motor with your free hand and begin loosening the bottom starter mounting bolt. Once the bolt is loose enough to remove, do so, then place both hands on the starter motor and carefully lower it down from its mounting position.

Tighten the starter mounting bolts to 32 ft-lbs. How to Install a Starter Motor on a Chevrolet. Note the location of each wire which connects to the solenoid, then loosen the nut which secures each wire in place with a wrench and pull the wires off of the starter.

Tighten both bolts to 25 to 30 foot-pounds of torque with a torque wrench. Raise the vehicle with the jack and remove the safety stands, then lower the vehicle to the ground.

Open the hood of your Rio and locate the negative battery cable end where it attaches to the negative battery terminal. Though a light little spark is normal, a large "zap" means there is a problem with the starter installation. Reinstalling Negative Battery Cable Step 18 - Once the job is complete, turn the ignition key to check the starter operation, if the starter does not work or makes abnormal noises, recheck the job wiring and starter mounting bolts.

Turn Ignition Key Helpful Information. A starter motor is designed to crank an engine over and allow the internal combustion process to begin. Starter operation can fail for many reasons producing different results, a rapid clicking noise could mean a battery is low on charge. The battery must be in good working order, with a proper state of charge for a starter motor to work properly. Battery cables can cause starter problems as well, inspect the cables for corrosion, melted or bulged insulation, a starter's lifespan can be shortened if a high resistance connection exists.

Starter motors have gone through many changes as they have evolved from a hand crank protruding from the front of the vehicle. The starter motor became an industry standard soon after the first internal combustion engine was used a motor car.

In the yearly years of production starter shims where used to help gear mesh, today these shims are not needed. Home Articles Starter Motor Replacement. How to Replace a Starter Motor. Step 1 - Lift the hood and remove the negative battery cable from the battery making sure the cable end is clear of the battery to avoid an accidental connection.